2000 - 2005 Excursion 7.3L Torque Specs

2002 Excursion Brake System Torque Specs

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Ford Excursion 7.3L Repair Information

Ford Excursion 7.3L Brake Repair Information

Here you can find information regarding the assembly of the Ford Excursion's braking system. This information will include the procedures to replace and repair certain main components within the system as well as the corresponding torque specs for bolts involved in the parts. The listing of procedures will begin with the most common and move inwards towards the inner parts of the brake system and the least common repairs that are needed.

How to Change the front brakes

In order to change the front brakes on a Ford Excursion you must first jack the vehicle up into the air and remove the tire for the side that you want to change. Once the tire has been removed you can see the brake rotor and the brake pads within the caliper. To install new brake pads you only have to remove the brake caliper and swap out the pads. When reinstalling the brake caliper you must torque the caliper sliding bolts to 42 ft-lbs. If you need to remove the entire brake bracket for any job when you go to reinstall it make sure to torque its bolts to 166 ft-lbs.

Ford Excursion Front Caliper Slide Pin Torque Specs : 42 ft-lbs

Ford Excursion Front Brake Bracket Torque Specs : 166 ft-lbs

How to change the rear brakes

The rear brakes on a Ford Excursion are disc brakes which involve the same directions as most other disc brakes including the front brakes on this vehicle. To install new brake pads you only need to remove the tire and the brake caliper. Once the caliper is off you can swap the new pads in for the old pads. When reinstalling the rear brake caliper you must torque the caliper sliding bolts to 27 ft-lbs. If you are required to remove the caliper bracket you can retorque it down to 128 ft-lbs. Also the calipers banjo bolt that holds the brake line onto the caliper torques to 37 ft-lbs.

Ford Excursion Rear Brake Caliper Torque Specs : 27 ft-lbs

Ford Excursion Rear Caliper Bracket Torque Specs : 128 ft-lbs

Ford Excursion Rear Brake Banjo Torque Specs : 37 ft-lbs

Front Brakes Torque Spec
Front Slide Pin Torque Spec	42 ft-lbs
Front Brake Bracket Torque Spec	166 ft-lbs
Caliper Bleeder Screws Torque Spec	15 ft-lbs
Rear Brake Torque Specs
Rear Caliper Slide Pin Torque Spec	27 ft-lbs
Rear Caliper Bracket Torque Spec	128 ft-lbs
Rear Caliper Banjo Torque Spec	37 ft-lbs
Rear Brake Stone Shield Torque Spec	45 ft-lbs